PUSH/PULL SOLENOIDS (SPP/PP)

The "Push/Pull" solenoids and "Small Push/Pull" solenoids of Geeplus are typical on/off linear actuators; they feature the most robust series of linear solenoids and are well suited for "heavy duty" applications. Their intelligent magnetical design allows high holding force at a comparably low current. Therefore push pull solenoids are ideal actuators for applications for which power consumption and heat dissipation are critical. They are called "Push/Pull" because both shaft ends are available, so the solenoid can be used as pushing solenoid or pulling solenoid, depending which shaft end is used for mechanical connection - but because of reluctance working principle the active moving direction when powering the coil is only unidirectional. Applications can be found in medical, laboratory and analytical equipment, e.g. in electrical pinch valves or in optical or semiconductor industry and lock applications.

 

We differentiate between "Small Push/Pull" and "Push/Pull" solenoids; the difference is related to the size and the mounting concept ("Small Push/Pull" use threaded holes in the base plate, "Push/Pull" have mounting studs). In the Push/Pull version there are two pole piece versions: flat for short stroke and high holding force, conical for longer stroke and higher starting force.

The following principal characteristics can be listed for (Small) Push/Pull solenoids:

  • stroke up to 30mm (depending on type)
  • holding force up to 2,000N (in end position, energized)
  • can be used as push-type or pull-type linear solenoid
  • high lifetime: up to 50 million cycles and more
  • fast response time: switching time < 5ms possible (depending on size)
  • standard sizes from 11mm to 874mm diameter

 

Especially for the short stroke push/pull solenoids it is possible to overcome the disadvantages coming from a very steep force stroke characteristic by using intelligent power electronics like Pick&Hold-Circuits. This allows very often to use a smaller linear solenoid or to reduce the heat dissipation of the push/pull solenoid in a specific application.

"Push-Pull" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
10% ED* 100%ED* d x h total / plunger .pdf .igs
191C 4 18 10 19.3 x 13 22 / 4
191F 3 40 17 22 / 4
250C 5 31 16 25.5 x 15.5 47 / 11
250F 3 62 22 47 / 9
301C 6 60 30 30 x 15 56 / 16
301F 3 140 60 56 / 14
341C 6 80 40 34 x 18 97 / 23
341F 3 200 120 97 / 16
401C 6 110 60 40 x 22 200 / 60
401F 3 300 190 200 / 40
490F 6 490 300 49 x 23 250 / 56
491C 6 190 100 49 x 28 265 / 70
491F 3 490 320 265 / 60
590C 12 310 200 59 x 30 506 / 120
590F 6 750 500 506 / 95
591C 12 320 200 59 x 36 620 / 145
591F 6 780 550 620 / 140
700C 12 500 300 70 x 38 1013 / 268
700F 10 1000 650 1013 / 285
870C 14 850 500 87 x 47 1885 / 495
870F 10 2000 1200 1885 / 480
874C 30 950 650 87 x 82 3000 / 500
874F 14 2000 1400 3000 / 535
C = conical plunger, F = flat plunger
*ED = relative on time (pay attention on max on time per cycle!)



"Small Push-Pull" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
10% ED* 100%ED* d x h total / plunger .pdf .igs
110C 2 4.5 1.5 11.3 x 13.3 7 / 1
141C 3 15 5 13.8 x 13.7 12 / 2.5
144C 5 12 6 13.8 x 21 18 / 3
190C 4 15 5.5 19.3 x 13 20 / 4
192C 4 20 10 19.3 x 17.5 27 / 4.5
194C 5 25 18 19.3 x 26.4 44 / 9
221C 5 23 12 22.3 x 17.5 39 / 9
224C 6 35 21 22.3 x 28 63 / 12
251C 5 35 15 25.5 x 15 47 / 11
300C 5 45 18 30 x 15 58 / 16
304C 5 55 32 30 x 21 79 / 15
C = conical plunger
*ED = relative on time (pay attention on max. on time per cycle!)


TUBULAR SOLENOIDS (T)

Tubular solenoids are on/of-type linear solenoids and provide fairly flat force stroke characteristics due to their tubular shape and their plunger geometry; they are well suited for applications asking for long strokes but not highest forces.

 

The principal characteristics of our tubular solenoids:

  • stroke up to 30mm (depending on type)
  • optimized for long strokes
  • holding force up to 80N (in end position, energized)
  • high lifetime: up to >30 million cycles
  • standard versions with 13 to 38mm diameter
  • pull type and push type tubular solenoids available
" Tubular" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
  10% ED* 100%ED* d x h total plunger .pdf .igs
133-L 3 5 0.4 13 x 12 15 4
133-H 3 5 0.4 13 x 12 15 2
130-L 12 6 2.5 13 x 27 24 5
130-H 12 6 2.5 13 x 27 24 4
170-L 12 7 3.5 17 x 27 39 5
170-H 12 7 3.5 17 x 27 39 4
190-L 12 18 8 19 x 40 82 20
190-H 12 18 8 19 x 40 82 16
253-L 12 35 9 25 x 30 125 32
253-H 12 35 9 25 x 30 125 19
250-L 14 38 18 25 x 51 188 44
250-H 14 38 18 25 x 51 188 35
320-L 16 60 35 32 x 58 299 54
320-H 16 60 35 32 x 58 299 53
380-L 30 80 55 38 x 64 497 95
L = pulling solenoid, H = pushing solenoid
*ED = relative on time (pay attention on max. on time per cycle!)


SUPER STROKE TUBULAR SOLENOID FOR SEMI PROPORTIONAL CONTROL (SS)

The Super-Stroke-Tubular-Solenoids are linear solenoids with a super flat characteristics of force to stroke for a quite long part of their stroke; this allows them to be used as cost effective electrical linear cylinders for many applications requiring proportional control; they can be used as a replacement for many pneumatic cylinder. Another positive feature of the Super-Stroke-Tubular-Solenoids is controllable impact force. The advantage of the Super-Stroke-Tubular-Solenoids as a miniature electrical cylinder for e.g. 12V oder 24V over linear pneumatic cylinder is the quiet operation and the easy installation because they don't need any air supply.

 

The principal data of our Super-Stroke-Tubular-Solenoids:

  • stroke up to 35mm (depending on type)
  • opmtimized for long stroke
  • holding force up to 24N (in end position, energized)
  • high life time: up to >30 million cycles
  • low noise (quiet operation)
  • controllable impact
  • standard sizes from 19mm to 38mm diameter

Watch this video to learn more about how a Super-Stroke-Solenoid works.

"Super-Stroke-Tubular" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
  10% ED* 100%ED* d x h total plunger .pdf .igs
190SS 20 6 2 19 x 49 81 20
250SS 32 13 3 25.4 x 81.5 200 46
320SS 32 21 6 32 x 90.5 335 69
380SS 35 68 9 38 x 84 535 91
*ED = relative on time (pay attention on max. on time per cycle!)

OPEN FRAME SOLENOIDS (SK/TO/RD)

Open Frame Solenoids are the most cost-effective version of linear solenoids. Most of the open frame solenoids are comparably small, so they are considered as miniature linear solenoids. They are used in all kind of applications, which causes a wide spread of requirements regarding quantity, delivery time, quality and last but not least price. That's why we work with three production lines with different manufacturing equipment and locations. The according product families have their own profile for specific market segments.

 

General characteristics of Open Frame Solenoids:

  • stroke up to 15mm (depending on type)
  • holding force up to 30N (in end position, energized)
  • life time up to 5 million cycles
  • miniature versions: standard versions from 8 x 10 x 15mm
  • many mechanical options, including return springs
  • pull and push versions available
  • rapid delivery service for RD series (4 weeks, even for custom linear solenoids)

SK series TO series RD series
price most expensive cost-effective for large series cost-effective for lower quantities
delivery time 8-10 weeks 8-10 weeks <3-4 weeks ex factory for quantities up to 10k
lifetime >500k cycles >500k cycles >500k cycles
quality outstanding good good
customized models from 500 pieces from 500 pieces from 500 pieces
"Open Frame" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
  10% ED* 100%ED* l x w x h total plunger .pdf .igs
RD-A420 7 2.5 0.5 21.4 x 10.8 x 9.8 12 2  
RD-B425 7 2.5 0.9 25 x 12 x 10 16 3  
RD-A520 7 5.0 1.2 20 x 15 x 13 20 3  
RD-U617 7 3.5 0.7 17 x 18 x 19 25 4  
RD-A622 12 4.5 1.0 21.5 x 18 x 14 26 5  
RD-S622 14 4.5 0.6 21.5 x 18 x 14 26 6  
RD-A625 14 4.5 1.3 25 x 20 x 16 39 5 STP-File
RD-A628 16 4.9 1.5 28 x 20 x 16 43 6  
RD-B630 7 8.0 2.0 31 x 15 x 13 29 6  
RD-U630 16 4.2 1.5 30 x 20 x 15 42 6  
RD-U640 16 3.7 1.1 40 x 20 x 15 44 8  
RD-A730 16 6.0 1.4 30 x 16 x 14 32 9  
RD-A732 16 9.9 3.1 32 x 21 x 16.5 53 9  
RD-A840 16 13.5 5.0 36.8 x 26 x 20 83 12  
RD-B840 16 9.0 3.0 40.8 x 19 x 14.5 58 14  
RD-A940 16 16.0 5.1 36.8 x 26 x 20 85 16  
RD-B945 16 14.0 6.0 46.5 x 23 x 19 98 20  
RD-A1040 16 18.2 7.1 40 x 29 x 24 129 22  
RD-A1053 16 22 10.1 53 x 30 x 27 194 29  
RD-A1250 16 31.0 15.0 50 x 40 x 36 319 38  
RD-A1264 16 28.0 14.0 64 x 38 x 30 337 49  
SK-A0315 2 1.9 0.4 15 x 11 x 8 5 1  
SK-F0420 6 2.2 0.3 20 x 11 x 7.5 8 2  
SK-A0520 6 6.9 2.0 21 x 17.8 x 14 22 4  
SK-A0626 6 11.0 4.8 26.8 x 20 x 16 43 7 STP-File
SK-C0640 6 9.1 4.1 40 x 20 x 13.5 48 9  
SK-A0730 6 14.2 5.1 30.3 x 20 x 16 48 8  
SK-A0832 6 20.1 9.9 33 x 26 x 22 82 14  
SK-W0836 6 23.0 10.0 37 x 26 x 20 100 14  
SK-A0946 6 22.0 10.1 46.5 x 23 x 19 96 20  
SK-A1040 6 31.0 13.0 40 x 29 x 24 126 23  
SK-W1250 6 54.0 28.5 50 x 40 x 36 362 40  
*ED = relative on time (pay attention on max. on time per cycle!)

OPEN FRAME LATCHING SOLENOIDS (SH1LC/R1L/T1L/SH2LC/T2L/TK2L)

Latching solenoids are Open Frame Solenoids with a permanent magnet which provides a self holding function in one or both endpositions with no current applied; there are latching solenoids with one coil which show the self-holding function when the plunger is pulled into the housing; with an additional return spring a sedond holding position can be achieved by the spring (plunger pushed out of the housing);  but you have to be aware that the characteristics of this solenoid are not symmetrical per direction and that also the current for pulling in and release are different. In case an identical behaviour of the solenoid in both directions is required in the application, a different construction with two coils and a central permanent magnet between those two coils is needed; the disadvantage of the two coil version of latching solenoids is the fixed stroke defined by the size and geometry of the particular latching solenoid and the general limitation of stroke (up to about 5mm).

 

Also latching solenoids are mostly quite small in general; Geeplus offers special miniature latching solenoids which are used e.g. in cameras as shutter actuators.

 

The principal data of our latching solenoids:

  • stroke up to 15mm (depending on type)
  • holding force up to >36N (in end position, de-energized (no current))
  • bistable versions available (dual coil latching solenoids)
  • zero power consumption for holding, therefore zero heat dissipation in holding position
  • special versions for higher actuation force (lower holding force): Leakage Pole Type latching solenoids
  • lifetime up to >5 million cycles
  • miniature versions: standard dimension from 4 x 8 x 15mm, custom designs even smaller!
  • many mechanical options
" Open Frame Latching" solenoids
model stroke
mm
holding force
N
dimensions
mm
mass
g
data
sheet
drawing
3D
  only magnet* 10%ED* w x h x l total plunger .pdf .igs
S1L-0211 2 2.5 1.5 6.2 x 6.5 x 14 1.4 0.3  
SH1LC-0524 5 2 3 12 x 10 x 24 14 3.1  
SH1LC-0730 5 5 10 16 x 15 x 30 38  
SH1LC-1140 7 12 44 26.5 x 23 x 40 120 28.1  
SH1LC-1240 7 20 50 29.5 x 25 x 40 145 33.8  
SH1LF-0524 5 2 5 12 x 10 x 24 14 3.1  
SH1LF-0730 5 9 20 16 x 15 x 30 38 9.4  
SH1LF-1140 7 16 60 26.5 x 23 x 40 120 28.1  
SH1LF-1240 7 26.5 80 29.5 x 25 x 40 145 33.8  
SH2LC-0524 2 - 1.9 12 x 10 x 36 15 3  
SH2LC-0730 3 - - 17 x 15 x 51 35 7  
SH2LC-1140 4 - - 25.5 x 23 x 66 115 21  
T1L-0420 5 1 2 13 x 10.5 x 20 12.3 1.7  
T1L-0421 5 2 2 11 x 8.5 x 20.5 10 1.7  
T1L-0422 5 1.8 2 11 x 8.5 x 22 10 2  
T1L-0625 7 8 9 15 x 13 x 25 25.7 4.6  
T1L-0730 7 8 9 16 x 14 x 30 34 7.8  
T1L-0742 7 7 12 20 x 16 x 42 58 9.9  
T1L-1037 12 19 20 26 x 20 x 36.8 95 18.3  
T1L-1240 14 23 40 29 x 24 x 40 133 31.1  
T1L-1253 14 36 48 30 x 27 x 53 211 43  
RD2L-0932 (bistabil) 6 40 20 (5%) 25 x 25 x 32 86  
*ED = relative on time (pay attention on max. on time per cycle!)