Tolomatic ERD leadscrew / ballscrew linear actuator, optional IP69K, stainless steel, food grade

The ERD electric cylinders with ball screw or leadscrew are designed as a cost-effective electrical replacement for pneumatic cylinders; they are compatible with NEMA standards and are therefore suitable for mounting many servo and stepper motors. In 4 sizes thrust forces up to 2.2kN and strokes up to 610mm can be achieved. Mechanically, various options such as guide systems, mounting options, anti-twist protection, protection classes (IP67 or IP69K) and also stainless steel housings etc. can be offered. The ERD electric cylinders are available in sizes 06, 10, 15 and 20. ERD linear leadscrew actuators are well suited for applications in packaging technology (stoppers, sorting mechanisms and switch drives, format adjustment, etc.).

 

In addition, the ERD-SS2 stainless steel electric cylinders with IP69K are available in sizes 10, 15 and 20 with a ready-made housing for a servo motor (NEMA23) or a stepper motor (NEMA17 or NEMA23); the motor can be pre-assembled by Tolomatic, providing a ready-made linear actuator for applications with high pressure cleaning, which can be used directly in applications with high hygiene requirements such as food processing, beverage bottling plants or medical packaging technology.

 

The ERD300 electric cylinder series in sizes 22, 25 and 30 is the top line to this linear screw actuator series, providing thrust forces up to 35kN and stroke lengths up to 1.2m. The ERD300 electric cylinder series has been designed for applications with high force requirements for pressing, cutting or pumping with special hygienic requirements in the food and beverage industry: made of corrosion-resistant stainless steel with a smooth surface and welded seams, IP69K for high-pressure cleaning even with corrosive detergents, finished scrapers and USDA certification (NSF/ANIS/3-A 14159-1-2010).

 

The ERD leadscrew and ball screw electric cylinder have the following features:

  • ball screw or lead screw
  • stroke: up to 610mm (ERD, ERD-SS2) or 1.2m (ERD300)
  • force: up to 2.2kN (ERD, ERD-SS2) or 35kN (ERD300)
  • optional food grade stainless steel leadscrew / ball screw electric cylinder, resistant to corrosive high pressure cleaning
  • optional IP67 or IP69K
  • optional motor mounted

 

The ERD leadscrew and ball screw linear electric cylinder can be combined with Kollmorgen's stainless steel servomotors easily!

Tolomatic IMA electric linear servo cylinder with ball screw or planetary roller screw and integrated servo motor

The IMA Electric Cylinder from Tolomatic is a Linear Servo Actuator which consists of a ball screw or planetary roller screw and a servo motor which are integrated into a compact and robust housing. The IMA Electric Cylinder Servo Actuator offers forces up to 30kN and can be used for applications with high duty cycles. The selection of various encoder systems facilitates integration with all common servo amplifier variants. Tolomatic's patented relubrication concept guarantees an extremely long service life of the IMA High Performance Linear Servo Actuators. Relubrication can be carried out easily and without dismantling the electric cylinder, reducing machine downtime for maintenance.

 

The IMA linear ball screw / oller screw electric cylinders are designed as the electrical replacement for pneumatic or hydraulic linear cylinders. In contrast to these systems, they do not require a costly pneumatic or hydraulic supply, are clean and do not have any contamination by air or oil. The assembly of the IMA electric cylinders into the machine can easily be taken over by the electrical department, because motor clutches, adapters, toothed belts and gearboxes are not required and no air or water cooling has to be installed.

The main applications for the IMA electric linear cylinders can be found in electric presses, valve actuation, spot welding or fluid dispensing systems.

 

IMA linear electric cylinders are also available for special coatings, e.g. food grade, so that applications in food and beverage industry can also be served.

 

The most important features of Tolomatic IMA electric cylinder linear actuators are:

  • easy to install due to integrated servomotor
  • high protection class: IP65, optionally IP67
  • optionally food grade or stainless steel!
  • integrated stop dampers
  • flexible: strokes up to 457mm
  • different encoders and motor windings
  • high push/pull force: up to 30kN peak (13kN continuous)
  • high dynamics: speeds up to 1.3m/s
  • good positioning ability: repeatability up to +/-0,01mm / 300mm
  • smooth surface
  • optional with brake
  • function as working cylinder: also in continuous operation
  • extremely smooth running
  • long service life and easy maintenance
  • many options: 4 sizes, screw pitches 4, 5, 10 and 20 mm, ball screw or planetary roller screw, limit switches and mounting types: trunnion or flange, end plate and/or front plate, foot mounting, piston rod, clevis and ball head, anti-rotation device

Tolomatic IMA-S hygienic stainless steel electric cylinder with integrated servo motor

The IMA-S is the integration of an electric actuator cylinder made of stainless steel and a servo motor in a common housing. Tolomatic addresses applications in food technology and the beverage industry with the hygienic stainless steel electric cylinder IMA-S. The IP69K hygienic design features a 316 stainless steel construction and hygienic mounting and cable handles that allow open machine design and effective cleaning in the field. Even with the IP69K design, special attention has been paid to the hygiene requirements, so that bacterial growth and corrosion are prevented even with aggressive cleaning. The patented relubrication system and the FDA-approved food-grade grease used also meet the requirements of the food industry and guarantee an extremely long service life.

 

As with the standard IMA electric cylinders, both ball screws and roller screws are available for the IMA-S hygienic stainless steel electric cylinders with IP69K. Optionally, an anti-rotation device can be integrated (IMA-SA), which makes external guidance superfluous. The IMA-S stainless steel electric cylinders offer forces up to 11kN and can also be used for applications with high duty cycles.

 

The integrated standard servo motors are 8-pole and are available in two overall lengths and winding variants each for 230V ac or 400V ac / 480V ac; special windings e.g. for 24V dc, 48V dc are possible; resolvers, EnDAT 2.2, Hiperface and Hiperface DSL and others can be implemented as feedback and brakes are also available. Various connector options and pin assignments ensure compatibility with all common controllers, especially of course Copley and Kollmorgen.

 

IMA-S stainless steel electric cylinders are designed for applications such as cutting cheese or sausage, guiding, sorting, distributing food on conveyor belts or filling systems and pumping and dosing applications.

 

The main features of the stainless steel hygienic electric cylinders of Tolomatic IMA-S are:

  • easy to install due to integrated servo motor
  • high protection class: IP69K
  • 316 stainless steel
  • integrated stop dampers
  • flexible: strokes up to 457mm
  • different encoders and motor windings
  • high push/pull force: up to 11kN peak (3.77kN continuous)
  • high dynamics: speeds up to 0.5m/s
  • good positioning ability: repeatability up to +/-0,01mm / 300mm
  • smooth surface
  • optional with brake
  • function as working cylinder: also in continuous operation
  • extremely smooth running
  • long service life and easy maintenance
  • many options: 2 sizes, lead screw pitches 4, 5 and 10 mm, ball screw or roller screw, limit switches and mounting types: trunnion or flange, end plate and/or front plate, foot mounting, piston rod, fork and ball head, anti-rotation device

Tolomatic RSA/GSA leadscrew actuators for high load capacity

The RSA/GSA leadscrew actuators are linear electric actuators (electric cylinders), available in two versions for the low to medium (RSA-ST) and the higher (RSA-HT) force range, optionally with a linear guide (GSA). The RSA/GSA electric cylinders are designed for industrial applications with high demands on load capacity and service life; for this purpose, generously dimensioned bearings, internal buffer end stops and a robust aluminum housing are standard features of the RSA/GSA spindle actuators. The RSA-HT electric linear actuators (electric cylinders) are additionally equipped with a patented relubrication system, which allows the leadscrew to be relubricated easily and conveniently without dismantling the actuator, thus significantly extending the service life of the leadscrew.

The installation of additional sensors is already prepared and there is a wide range of options for installation.

With the GSA series, the RSA-ST linear leadscrew actuators are supplemented by linear guide rods with up to 914mm stroke, which allow the absorption of higher side loads.

Due to the flexible motor mounting of the RSA/GSA electric actuators, servo motors and stepper motors of all voltage classes 24V dc, 48V dc, 230V ac and 400V ac can be used and all common operating voltages can be realized. Also all encoders and options regarding brakes, connectors etc. can be considered, so that compatibility with all common controllers can be achieved.

Applications of these electric linear actuators (electric cylinders) can be found in the replacement of pneumatic actuators with the advantage of free programmability and exact controllability - changes of format settings are possible at the push of a button without long production interruptions. Typical applications are presses, injection moulding machines, valve actuators and many more.

 

The general characteristics of the electric linear actuators (electric cylinders) RSA-ST and RSA-HT:

  • 6 sizes RSA-ST and 4 sizes RSA-HT with strokes up to 1.5m (manufactured to order)
  • antirotation integrated
  • maximum force up to 17.8kN (RSA-ST) or up to 58kN (RSA-HT)
  • speed up to 1.57m/s
  • standard trapezoidal leadscrew or ball screw, RSA-HT optionally with planetary roller screw
  • optional design with reduced free play
  • high accuracy (+/- 0.0102mm/300mm for roller screw and +/- 0.051mm/300mm for ball screw)
  • IP65 standard, for RSA-HT optional IP67
  • Nema flange standard, configurable for own servo or stepper motors

Tolomatic electric linear actuator (electric cylinder) RSX for extremely high forces as a replacement for hydraulic actuators

The RSX linear electric actuators (electric cylinders) are planetary roller screw type linear actuators and offer extremely high forces up to 133kN; they are designed as electric replacements for hydraulic linear actuators. A special version for presses with up to 178kN thrust is also available. The advantages are obvious: electric linear actuators are more efficient, more flexible, quieter and do not cause dirt through leaking oil lines. These RSX roller screw linear actuators are designed and tested for long life and can be used under extreme conditions and in cold weather.

Due to the flexible motor mounting the RSX electric cylinders can be equipped with servo motors of the voltage classes 230V ac and 400V ac and all encoders and options regarding brakes, connectors etc. can be considered, so that compatibility with all common controllers can be achieved. The possibility of fitting food-grade servo motors makes it an ideal combination for applications in the food sector with, for example, special cleaning requirements (high-pressure cleaning, washdown, chemical resistance, etc.).

 

The main applications for these electric actuators (electric cylinders) can be found in motion simulators, injection moulding machines, presses, bending machines and punches, woodworking machines and food processing technology.

 

The general characteristics of RSX linear electric cylinders:

  • two sizes, thrust up to 133kN
  • further version RSX096P especially for presses with 178kN
  • roller screw drive for long, constant service life
  • hard anodised aluminium type III or galvanised steel
  • anti-rotation device for the actuator screw
  • IP65 standard, optional IP67 for protection against water, dust and corrosion
  • compatible with servo motors and gearheads with frame sizes up to 215 mm
  • optional food-grade electric roller screw linear actuator

TOLOMATIC MXE ELECTRIC RODLESS LEADSCREW TABLES / ACUTATORS

The MXE rodless linear leadscrew actuators of our partner Tolomatic were developed to be used with moderate to high load capacity and guidance. Furthermore, they are characterized by long service life and load capacity. They are available in 2 different versions: fixed bearing MXE-S, or with profile rail MXE-P. Both types are available in 6 different sizes to guarantee a high flexibility.

 

The MXE-S rodless linear leadscrew actuators are designed for low to medium load capacity. The MXE-S rodless linear leadscrew tables  have a robust plain bearing, which is insensitive to dust and dirt and can be replaced on site. They also have a lightweight aluminium housing.

 

The MXE-P rodless linear leadscrew actuators are designed for moderate to high load carrying capacity. The MXE-P rodless linear leadscrew tables have an even longer service life due to the precision recirculating ball bearing guides and their reduced friction. Furthermore, integrated magnets make sensor devices easier to install.

 

Due to the flexible motor flange of the MXE linear screw actuators all common servo motors and stepper motors can be mounted. Thus, our motor selection provides motors for all operating voltages, e.g. 24V dc, 48V dc, 230V ac and 400V ac. Also all feedback options like resolver, digital AquadB encoder or absolute encoder like EnDAT, Hiperface DSL, BiSS etc. and options regarding brakes, connectors etc. can be considered, so that compatibility with all common controllers can be achieved.

 

The main applications for these rodless linear leadscrew tables are found in packaging technology, in sorting systems, in printing and scanning technology and in automated production systems.

 

The general characteristics of MXE rodless linear leadscrew actuators:

  • 6 sizes in each version
  • up to 4.6kN (-S) or 11.4kN (-P) load
  • forces up to 19.1kN
  • speeds up to 1.5m/s
  • stroke length up to 4.5m
  • stainless steel strip
  • flexibility regarding motor mounting
  • high life expectancy